Factory directly sale TU-030 thermostatic cartridge wax sensor for sanitary ware to Swedish Factories
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Factory directly sale TU-030 thermostatic cartridge wax sensor for sanitary ware to Swedish Factories Detail:
1. Operation Principle
The Thermostatic Wax that has been sealed in shell body induces expansion by a given temperature, and inner rubber seal part drives its handspike to move under expansion pressure to realize a transition from thermal energy into mechanical energy. The Thermostatic Wax brings an upward movement to its handspike, and automatic control of various function are realized by use of upward movement of handspike. The return of handspike is accomplished by negative load in a given returned temperature.
2. Characteristic
(1)Small body size, occupied limited space, and its size and structure may be designed in according to the location where needs to work.
(2)Temperature control is reliable and nicety
(3)No shaking and tranquilization in working condition.
(4)The element doesn’t need special maintenance.
(5)Working life is long.
3.Main Technical Parameters
(1)Handspike’s height may be confirmed by drawing and technical parameters
(2)Handspike movement is relatives to the temperature range of the element, and the effective distance range is from 1.5mm to 20 mm.
(3)Temperature control range of thermal wax actuator is between –20 ~ 230℃.
(4)Lag phenomenon is generally 1 ~ 2℃. Friction of each component part and lag of the component part temperature cause a lag phenomenon. Because there is a difference between up and down curve of traveling distance.
(5)Loading force of thermal wax actuator is difference, it depends on its’ shell size.
Product detail pictures:
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Production Amount per Day:
560 ⇒ 940 pieces: ⇒ Productivity Improvement of 68%
https://www.intelligentactuator.com/reduce-manufacturing-costs-ct-effects/
[Equipment Overview]
An apparatus for applying an adhesive to the cover of lamp lights and an indicator light in the manufacturing of electronic components.
X-axis: RCP2-SA7C
Y-axis: RCP2-SA7C
Z axis: ISB-MXL
Dispensing of the adhesive: RCP2-RA10C
[Problems of the air cylinder used]
1: They were dispensing the adhesive by using the air cylinder. The dispensing rate was changed because the air pressure was unstable and the adhesive was interrupted or lumped.
2: The viscosity of the adhesive changes under the conditions such as temperature, so that it took time to adjust the dispensing pressure.
3: Defective parts were made when the adhesive that attached to the work parts formed adhesive strings that weren’t cut off after dispensing.
[Benefits of the electric actuator]
The 45 seconds cycle time has been reduced to 30 seconds because the amount of adhesive dispensed always stayed stable.
This enabled the supply of adhesive to be stable all day after trial testing each morning.
The failure rate due to adhesive dispensing reduced to almost zero from about 10 pieces a day since they set movement to cut clean the dispensed adhesive.
This movement was of the electric actuator in the vertical direction and the slide table.
Project Comparison / Equipment with the air cylinder / Equipment with the ROBO Cylinder
Cycle Time / 45 seconds / 30 seconds
Duration of Choco-Tei per event / 60 minutes per day / 60 minutes per day
Production per day / 560 pieces(*1) / 940 pieces(*2)
(*1) When the air cylinder was used: (8 hours – 1 hour Choco-Tei) ÷ 45 seconds = 560 pieces per day
(*2) When the ROBO Cylinder was used: (8 hours – 10 minutes) ÷ 30 seconds = 940 pieces per day
Actuators
RCP2-SA7C (2 axes) / PSEL / RCP2-RA10C
Controllers:
PCON-CFA / ISB-MXL / XSEL
https://iaiquality.com/2014/06/26/adhesive-applicator-ct-effects-application-example/
How variable geometry turbochargers (VGT), or variable nozzle turbochargers (VNT) work. Variable geometry turbos use vanes to alter the air flow path of the exhaust gases to maximize boost across the entire rev range. During low boost operations, the vanes create a narrow path to the exhaust turbine. As the revs increase and exhaust builds, an actuator rotates the vanes, increasing the area of the path to the turbine, and allowing for greater flow, thus increasing boost at higher RPM. Variable geometry turbochargers can make twin turbo charging systems obsolete.
Related Videos:
Turbochargers – https://youtu.be/zenMEj0cAC4
Actuators – https://youtu.be/kaAz8TIeYHs
Purpose of Turbo – https://youtu.be/vaL6LFQHD-k
Twin Turbos – https://youtu.be/3wFuR1x-Hes
Twin Turbo Diesel – https://youtu.be/DRcmgibm-aA
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