Renewable Design for TU-028 thermostatic cartridge wax sensor for sanitary ware to Cyprus Factory

Renewable Design for TU-028 thermostatic cartridge wax sensor for sanitary ware to Cyprus Factory

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Renewable Design for TU-028 thermostatic cartridge wax sensor for sanitary ware to Cyprus Factory Detail:

1. Operation Principle

The Thermostatic Wax that has been sealed in shell body induces expansion by a given temperature, and inner rubber seal part drives its handspike to move under expansion pressure to realize a transition from thermal energy into mechanical energy. The Thermostatic Wax brings an upward movement to its handspike, and automatic control of various function are realized by use of upward movement of handspike. The return of handspike is accomplished by negative load in a given returned temperature.

2. Characteristic

(1)Small body size, occupied limited space, and its size and structure may be designed in according to the location where needs to work.

(2)Temperature control is reliable and nicety

(3)No shaking and tranquilization in working condition.

(4)The element doesn’t need special maintenance.

(5)Working life is long.

3.Main Technical Parameters

(1)Handspike’s height may be confirmed by drawing and technical parameters

(2)Handspike movement is relatives to the temperature range of the element, and the effective distance range is from 1.5mm to 20 mm.

(3)Temperature control range of thermal wax actuator is between –20 ~ 230℃.

(4)Lag phenomenon is generally 1 ~ 2℃. Friction of each component part and lag of the component part temperature cause a lag phenomenon. Because there is a difference between up and down curve of traveling distance.

(5)Loading force of thermal wax actuator is difference, it depends on its’ shell size.


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Renewable Design for TU-028 thermostatic cartridge wax sensor for sanitary ware to Cyprus Factory detail pictures


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  • This project allows for manual and automatic temperature control of an aluminum block using a thermoelectric (TE) device. A high-side switch IC is used to turn on and off the device, while the direction of the current through the TE unit is controlled by a 12 V DPDT relay in an H-bridge configuration. This results in an ON/OFF temperature controller with the ability to switch between heating and cooling mode. Two LM35 temperature sensors monitor the ambient room temperature and aluminum block temperature.

    The LabVIEW program has both a manual and automatic mode. In manual mode, the current through the TE device is controlled with the “TE Current ON/OFF” and “Heat/Cool” buttons on the program’s front panel. In automatic mode, the program tries to maintain the temperature set point entered by the user. It accomplishes this by first determining whether it needs to heat or cool the block based on the difference between the set point and ambient room temperature. Once the program sets the correct current direction, it simply turns on and off the TE device via the high-side switch when it reaches the desired temperature.

    This video shows manual mode operation of the unit after 10 minutes in the “Cool” setting. You can see the ice on the aluminum block melt shortly after the program is set to “Heat”. In automatic mode, this setup is capable of achieving temperature control of ±0.5°C from set point.



    How to Make a Backup File with ROBO Cylinder RCPC Software – IAI Electric Actuator

    https://www.intelligentactuator.com/robo-cylinder-pc-interface-software/

    PC Interface Software for RC (ROBO Cylinder)
    File, Backup, Save All Data…
    File, backup, Load All Data…
    Select File Name…
    Restart the Controller…
    – see details on the video —

    Economical and easy to use, the Robo Cylinder® is specifically designed to accomplish the simple tasks usually assigned to air cylinder units, but with greater flexibility, control, and efficiency. The Robo Cylinder PC Interface Software provides a simple, user-friendly means of ‘teaching’ your Robo Cylinder controller.

    Robo Cylinder Control & Programming Software Multiple positioning is one of the main advantages the Robo Cylinder enjoys over pneumatic cylinders. Both the RCP Controller and the RCS Controller store 16 user-defined positions programmable throughout the full stroke length.

    Programming the Robo Cylinder using the Intelligent Actuator RC software is a simple task. The controller was designed to be a “dumb” positioner, or a slave to a PLC or other master device. Once the positions have been taught through the software all the PLC need to do is select one of the sixteen possible positions (through binary inputs) and toggle a move signal.

    Using only 16 positions and eliminating any programmability or user I/O brings down the system cost, making the Robo Cylinder very affordable. By utilizing our Robo Cylinder serial communication protocol, a PLC or industrial PC could store the point table and send over the changes via RS485. This method creates virtually an infinite amount of positions stored remotely in the PLC or Industrial PC.

    Robo Cylinders can be controlled via standard 24VDC I/O or an RS485 serial communication link. By using serial communication in combination with the digital I/O, 16 Robo Cylinders can be linked together in a variety of network configurations to meet your low-cost automation needs. The RCS controller is available with DeviceNet, UNI-WIRE, CC-Link, or PROFIBUS network capabilities.
    Point to Point Motion

    Though the controller is simple to program, it is flexible in the positions that are taught. Each position in the point table can have it’s own velocity, acceleration, and deceleration. The Robo Cylinder can then move from point to point in response to external signals. In a point-to-point motion pattern the actuator will simply move to a programmed position.

    Incremental Motion

    Though the controller can only store 16 points, it can move to more positions. The point table has a field that will allow the position to be considered an absolute move or an incremental move. An absolute move will move to a fixed distance from home. An incremental move will move a programmed distance away from its current location. This would allow the actuator to move along its entire length if the same incremental move was executed enough times.

    PUSH Function

    In the “PUSH” mode the RCP motor will rotate at 75 RPM. The controller will be expecting to encounter a force during that “PUSH” movement. Once that force has been encountered the Robo Cylinder will “PUSH” or maintain constant, programmed torque against the force without entering an error or alarm situation. It will maintain the torque until the Robo Cylinder is instructed to move again. In the case that a force is not encountered the actuator will simply move a programmed distance and stop.

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